To make the deck mould, we first have to make the male plug. We do this using a series of CNC cut parts, which we slot into the hull shape before finishing with a filling material which is then sanded back by hand. We do this on a hull part so that we can be absolutely sure the hull and deck join aligns 100% every time as the parts themselves are made completely separately.
read more here
|Corsair 600 trimaran tooling under construction, photo courtesy Corsair Marine|